FICHE PROJET / PROJECT SHEET   MANU-412
CRIAQ
Projet/ Project
Usinage mécanique des panneaux de fuselage en Aluminium et en Al-Li
Machining of skin panels (Al or Al-Li)

Valeur totale/ Total value
$487,500
Années/ Years
3
Financé par CRSNG/ NSERC Funded
 
Statut/ Status
In preparation
Début du projet/ Start
 
Mise à jour/ Update
NOV-11-2009
No.
MANU-412

Chercheur principal et leader industriel/ Principal Investigator and Industrial Leader
Participant Organisation/Organization
Mayer, René École Polytechnique de Montréal
Vo, Buu Khanh Bombardier Aéronautique
Partenaires/ Partners
Organisation/Organization
Centre technologique en aérospatiale
École de Technologie Supérieure
École Polytechnique de Montréal
Institut de recherche aérospatiale du CNRC
Université Concordia
Bombardier Aéronautique
Sonaca Montreal

Description du projet/ Project Description
Chemical milling is used for creating shallow pockets in thin panels.  Mechanical milling is sought as a replacement process due to its lighter environmental impact.  Many unknowns remain before mechanical milling can be effectively used.  What are the necessary conditions for the process to be possible?  Cutting parameters, part-fixturing-machine rigidity and damping, accuracy and flexibility of the part, are all unknowns.

Objectifs/ Objectives
-    Determine machining conditions allowing the machining of pockets in thin panels, considering cutting conditions, tool path, tool geometry, tool coating, fixturing dynamics (stiffness, damping and inertia), near surface microstructure distortion, residual stress, surface finish;
-    Determine machining conditions allowing a reduction of residual stress within design limits;
-    Investigate the use of an industrial robot to carry the machining head;
-    Validate a new concept in panel machining to hold the panels and allow machining within the required tolerances;